Category Archives: Milstein-Rand-Sibley Hall

Faulty Code logic invoked to salvage bad Rand Hall design

As I mentioned in an update to my previous blog post, the Rand Hall Fine Arts Library project at Cornell is still under plan review and a building permit has not yet been issued. [Updated Feb. 7, 2018. But you would never know that a building permit has not been issued from this headline in the online AAP News from Jan. 25, 2018: “Construction Begins on Mui Ho Fine Arts Library.” In fact, only demolition and site preparation permits have been issued; the application for an actual building permit is still under plan review by the City of Ithaca Building Division.] One of the points of contention is the status of the unenclosed exit access stairway (Stair “B”) in the atrium that I discussed in detail in that same previous blog post. I have just learned that a third Code section is being considered in relation to Stair “B,” the idea being that an unenclosed exit access stair terminating above the level of exit discharge can actually be designated as an enclosed “interior exit stair”—even though it is not actually enclosed. This latest argument is based on Section 1023.2 (Exception #2) in the 2015 Building Code of NYS, which states that the requirement that “Enclosures for interior exit access stairways and ramps shall be constructed as fire barriers… or horizontal assemblies…, or both…” (with fire-resistive ratings of 1 or 2 hours) need not be applied within atriums.

There are at two reasons that this latest attempt to salvage an unsafe and noncompliant design should be rejected.
 
First, the definition of “interior exit stairway” in Chapter 2 of the 2015 Building Code of NYS states that such a stair “provides for a protected path of egress travel.” This means it must be enclosed. That it must be enclosed is reiterated in Section 1023.1 which states unambiguously that an “Interior exit stairways shall be enclosed and lead directly to the exterior of the building or shall be extended to the exterior of the building with an exit passageway.” Neither of these two Code passages are affected by Exception 2 in Section 1023.2. That exception only affects the required level of protection, and does not state that such stairs can be unenclosed. In other words, an enclosure for an interior exit stair in an atrium need not be constructed as a fire barrier with a 1- or 2-hour fire-resistance rating, but, per Section 1023.1 (which isn’t affected by this exception), it still needs to be enclosed. This enclosure is particularly important for smoke control in the atrium space, even without a fire-resistance rating.
 
Second, even if the first argument is not accepted, calling this exit access stairway an interior exit stairway is still problematic. The reason is that, per Section 1023.1, stair “B” does not lead “directly to the exterior of the building [nor has it been] extended to the exterior of the building with an exit passageway conforming to the requirements of Section 1024, except as permitted in Section 1028.1.” A proposed designation of Stair “B” as an interior exit stair would not meet the criteria in Section 1028.1 of discharging through areas on the level of exit discharge, since it terminates on the second floor. Thus, an exit passageway connecting the base of this proposed (unenclosed) interior exit stair to the enclosed interior exit stair on the second floor must be provided, and that exit passageway must be enclosed. According to its Chapter 2 definition, such an exit passageway must be “separated from other interior spaces of a building or structure by fire-resistance-rated construction and opening protectives, and [it must provide] for a protected path of egress travel in a horizontal direction to an exit or to the exit discharge.” The Code does not permit an interior exit stair to discharge on a second floor (rather it must terminate on the level of exit discharge), a prohibition that is reiterated in Atrium Section 404.10, which only permits “50 percent of interior exit stairways … to egress through an atrium on the level of exit discharge in accordance with Section 1028.”
 
So, we’re left with Sections 1006.3 and 1019.3 (see previous blog post), and I’ve already commented on the likely outcome based on the consideration of those two remaining code sections.

See this web page for links to, and summaries of, all my writings on the Fine Arts Library proposal.

Rand Hall Fine Arts Library unsafe and noncompliant

Cornell’s Fine Arts Library in Rand Hall, currently under construction, is unsafe and seriously noncompliant. Rather than address fire safety concerns and design a safe library, Cornell has repeatedly gone to the New York State Board of Review to request waivers of building code requirements. Yet in spite of being granted code variances on these several occasions, Cornell’s final proposal—designed by Wolfgang Tschapeller in collaboration with Architect STV—is still deficient with respect to fire safety provisions that were not addressed in these prior variance requests. I had a chance to quickly look through the working drawings for the library that were made available in the Dean’s Office on January 19, 2018  (“Conformed set” dated 12/15/17), and I have outlined several serious fire safety violations below. Of course, it’s possible that I missed some exculpatory material, but I thought it would be important to bring these issues to the attention of Cornell and the Ithaca Building Department in order to determine if any remedial action needs to take place. Given the seriousness of these potential violations, it is my view that all construction work on the project should stop immediately until the plans are reconciled with fire safety provisions in the building code. [Updated Jan, 31, 2018: I’ve just learned that only interior demolition and site preparation have been approved by the City of Ithaca; the project itself is still under plan review and a building permit has not yet been issued.]
 
1. Noncompliant exit access stairway
The open exit access stairway serving the various library stack levels and roof pavilion (Stair “B” per add-alt. #6, as shown schematically in Figure 1) violates Section 1006.3 of the 2015 New York State Building Code. This code section, which appears for the first time in the 2015 IBC, requires that the “path of egress travel to an exit shall not pass through more than one adjacent story.” Since exit access stairway “B” passes through more than one story before finding an enclosed exit on the second floor, it is in violation of this section. The 2015 IBC “Commentary” confirms this interpretation.

Schematic view of exit access stairway in Rand Hall, Cornell

Fig. 1. An early architect’s rendering of proposed exit access stairway “B” in Rand Hall showing that an occupant on the 5th floor (roof pavilion) must pass through two adjacent stories (i.e., the 4th and 3rd floors) in order to find an enclosed exit on the 2nd floor (image crudely edited to replace the extension of this exit access stairway to the “lantern” level, which no longer exists, with a schematic representation of the open bulkhead leading to the roof pavilion at the 5th floor).

Cornell’s code consultant, in Exhibit A of Cornell’s 2016 Variance request, stated incorrectly that such an open exit access stair is allowed by Sections 1019.3, exception 5, and 404.9.3 in the 2015 NYS Building Code because “Chapter 4 continues to contain provisions which supersedes [sic] other provisions in the Code.” Nothing could be further from the truth. The first section that he cites (1019.3, exception 5) requires that exit access stairways be enclosed if they are not in an atrium. It does not say that exit access stairways in atriums can pass through an unlimited number of stories. The second section that he cites (404.9.3) limits exit access travel distance in an atrium to 200 feet, and is not relevant to the question at hand. On the other hand, Section 1006.3, which Cornell’s Code consultant doesn’t mention in his analysis and which he seems to be unaware of, prohibits such stairs when they “pass through more than one adjacent story.” These code requirements are documented in Figure 2. According to my conversation with Technical Code Experts at the International Code Council (the organization that creates the International Building Code from which New York State Codes derive), this latter Section 1006.3 is specific, clear, and unambiguous, and places limits on the application of Section 1019.3.
 
Section 1019.3 (which says that exit access stairs must be enclosed if they don’t meet various conditions enumerated in that section) is not in conflict with Section 1006.3 (which says that exit access stairs cannot pass through more than one story before finding an exit). The limit placed on the number of stories that an exit access stair can pass through in Section 1006.3 is perfectly consistent with the allowance for an unenclosed exit access stair in an atrium per Section 1019.3. In other words, Section 1006.3 does not prevent exit access stairways from being unenclosed in atriums, but simply places a limit on the number of adjacent stories that such a stairway can pass through.

IBC Code sections

Fig. 2. IBC Section 1019.3 (top) allows unenclosed exit access stairways in atriums; but IBC Section 1006.3 (bottom) limits the number of adjacent stories that such a stair can pass through.

It is not unusual to find two sections in the building code where one section establishes limits not found in the other. For example, Section 506 (specifically Table 506.2) allows non-sprinklered (NS) Type IA, IB, IIA, and IIIA Group A-3 occupancies such as libraries to have floor areas in excess of 12,000 sq.ft. However, Section 903.2.1.3 requires all Group A-3 occupancies with fire areas exceeding 12,000 sq.ft. to have sprinklers. So, in this hypothetical example, if you wanted to place a non-sprinklered, Type IIA library in a building with a floor area of 15,000 sq.ft., and only looked at the allowable area factors in Table 506.2, you might (mistakenly) conclude that it was code-compliant because Table 506.2 says nothing about fire area limits. It is only by checking Section 903.2.1.3 that you would realize that this building floor, defined as a fire area, would either need to be sprinklered or subdivided into fire areas no greater than 12,000 sq.ft. This latter section is not in conflict with the former section, but merely places limits on its applicability. The Group A-3 library would need to comply with both sections, and designers (or code consultants) cannot simply ignore one of the sections because they would prefer not to acknowledge the limits it imposes.  Code requirements relevant to this hypothetical example are documented in Figure 3.

IBC Code sections

Figure 3. IBC Table 506.2 (top) limits the allowable area for non-sprinklered Type IIA libraries (Group A-3) to 15,500 sq.ft; but IBC Section 903.2.1.3 (bottom) limits Group A-3 fire areas to 12,000 sq.ft. Taken together, Section 903.2.1.3 places a limit on the application of Table 506.2, but does not contradict it.

The two code sections concerning exit access stairways work in exactly the same way as do the two code sections cited in the hypothetical example just given. In the current case, the first code section allows unenclosed exit access stairways in atriums, but says nothing about limitations that may be imposed because of the number of stories that the stairway passes through. Those limitations appear in the second section, 1006.3. Taken together, the two sections 1) allow unenclosed exit access stairways in atriums, and 2) limit the number of stories that such exit access stairways can pass through to a maximum of one adjacent story.
 
So there is no conflict. But even if a conflict is alleged between the two exit access sections cited above (i.e., 1006.3 and 1019.3), the building code has a remedy, and the outcome is still the same. Section 102.1 of the 2015 IBC states: “Where there is a conflict between a general requirement and a specific requirement, the specific requirement shall be applicable. Where, in any specific case, different sections of this code specify different materials, methods of construction or other requirements, the most restrictive shall govern.” Section 1019.3 does not specifically permit exit access stairways in atriums to pass through unlimited numbers of stories. It just says that if such a stair is not in an atrium (or any of the other seven conditions listed), then it must be enclosed in a shaft enclosure. It is mute on the question of whether exit access stairways in atriums can pass through more than one adjacent story; whereas Section 1006.3 specifically prohibits such a stair from passing through more than one adjacent story. The open stairs are therefore unambiguously noncompliant under the 2015 NY State Building Code because they pass through more than one adjacent story before finding an exit.

[Updated Jan. 23, 2018: I just had a follow-up phone conversation with James (Doug) Connell, P.E., Team Leader, A & E Services, International Code Council (ICC), Inc., Birmingham District Office. This office within the ICC provides expert analysis of the International Building Code to members of the ICC (I am a member). I had emailed him a schematic representation of the Fine Arts Library exit access stairway in Rand Hall showing an open stair from the 4th floor to the 2nd floor. He emphasized that even that exit access stair (i.e., without its proposed extension to the roof deck per Add-alt #6) was noncompliant with IBC Section 1006.3, since it “passes through” more than one adjacent story. In other words, an open exit access stair originating on the 4th floor must find an (enclosed) exit on the 3rd floor; otherwise, it is passing through more than one adjacent story and is therefore noncompliant. He made it clear that the stair’s  location in an atrium (per Section 1019.3) has no bearing on the limitations imposed by Section 1006.3.]

2. Add-alt #6 requires 1-hour horizontal separation from occupied roof
Under Add-Alternate #6, the atrium space needs to be separated from the occupied roof pavilion and occupied roof deck with 1-hour fire-resistance rated horizontal assemblies and fire barriers. In addition, all structural steel supporting the roof deck, including the deck itself, roof girders, and all steel columns supporting the girders, need to have a one-hour fire-resistive rating. I noticed that these structural elements in the atrium were specifically excluded from having any fire-resistance rating on working drawing number G-003, and I’m not sure if Add-Alt #6 included provision for this additional fire-proofing. It is required if the roof above the atrium is occupied, per IBC Sec. 404.6 and Sec. 711.2.3.
 
3. Smoke control conflict (Add-alt #6)
Exit access stairway “B” is within the atrium and extends up to the bulkhead (pavilion) on the roof in Add-Alt #6. It does not seem consistent with atrium smoke control requirements. Not only is it at the highest point in the atrium, where hot smoke naturally migrates, but it also contains an exit door which, when opened along with the exit door from the pavilion area itself, would draw hot smoke from a fire through the exit door at roof level, precisely in the path of occupants attempting to exit through that stairway.
 
4. Headroom question on Stair A to occupied roof (Add-alt #6)
Section 8 on Drawing Number 109 (Add-alt #6) does not clearly show a roof over the interior exit stairway, and also shows what looks like a brick obstruction drawn halfway across the door leading to the 4th-floor walkway to the stacks. It is hard to see how there would be sufficient headroom in the portion of interior exit stairway “A” leading from the enclosed part at the 4th floor level to the exterior pit where Stair “A” continues up to the occupied roof. I can’t find any drawings which provide definitive details, but unless the roof over Stair “A” is raised considerably higher, there appears to be a major headroom problem.

See this web page for links to all my writings and blog posts on the Rand Hall library proposal.

In Memoriam, Rand Hall 1912–2017

Rand Hall at Cornell University, third floor, Dec. 2017, before demolition

Only the brick shell of Rand Hall will remain after its “renovation”; the historically and culturally resonant interior—the entire structure above the second-floor slab including the third floor shown here, along with all exterior clerestory and steel frame factory windows—is being gutted and replaced by an overblown expression of architectural vanity and adolescent posturing: “look at me!” say the hanging book stacks. The low-value spaces that have proved so useful and flexible over the past 105 years are being replaced by a high-value single-use inflexible space that is already obsolete before it is even completed, an epic squandering of physical and monetary resources. More information can be found here. (Photo by Jonathan Ochshorn, Dec. 2017)

Problematic egress path in E. Sibley Hall at Cornell

On May 22, 2017, updating an earlier blog post (Egress, toilets, and carcinogens: Cornell’s transition plans during Fine Arts Library construction), I wrote that “transferring outside air from a corridor into the digital fabrication lab would not be compliant with the 2015 Mechanical Code. However, since the corridor seems to be now labeled as a room (‘collaborative area’), it’s probably legal, but barely. The opportunistic and ad hoc manner in which such design decisions are, and have been made, does not inspire confidence.” It is now apparent that the actual use of this new “room”/corridor has confirmed my fears: the ability of this “collaborative area” to function properly as part of an egress path has been seriously undermined by the types of activities assigned to the space.

Combustible trash interferes with egress on the 2nd floor of Sibley Hall (photo by J. Ochshorn, Dec. 3, 2017)

Bathroom battles take an ugly turn

I’ve written about the impending bathroom crisis for the Department of Architecture at Cornell here and here, caused by the renovation of Rand Hall. When this renovation begins, there will only be a single men’s toilet available for the entire 32,000 square foot floor area comprising the second floor studio and office spaces in Milstein and E. Sibley Hall. As hordes of desperate students and faculty from the second floor trek up to the “private” third floor Frances Shloss studios, it is inevitable that faculty and students on the third floor will take retaliatory action. As they say, the writing is on the wall.

Third-floor students and faculty take action to prevent hordes of desperate second-floor men from overwhelming their own “facility” (photo and Photoshopped sign by Jonathan Ochshorn, October 2017)

Caution at Sibley Hall, Cornell

I’m not an Instagram fan, so I end up posting my favorite images here. I took this one in Sibley Hall a few days ago. Sibley Hall is part of the College of Architecture, Art, and Planning at Cornell. When neighboring Rand Hall is closed down for renovation in a few months, this single toilet will be the only viable option for men, not only those in offices and facilities on the second floor of Sibley Hall, but for students and faculty using the 25,000 square feet of studio space in adjacent Milstein Hall. When asked about this at a recent faculty meeting, the Dean of the College stated that the “solution” to this problem will most likely be a request for a Code variance.

This will be the only WC available to men on the second floor of Rand-Sibley-Milstein Hall once Rand Hall is closed for renovation (photo and Photoshop editing by Jonathan Ochshorn, 2017)

 

Milstein Hall at Cornell continues to leak

I was interrupted today by two workers who needed access to Milstein Hall in order to inspect roof leaks; the green roof itself has been in a state of partial demolition for the last two years, as I described in this blog post from May 2017. There are several areas where water is currently coming down, mainly in the stepped seating area and over the wooden floor area.

A large garbage pail is positioned under one of several roof leaks in Milstein Hall, designed by OMA (Rem Koolhaas); photo taken July 25, 2017 by Jonathan Ochshorn

How to build a double fire wall between Rand and Milstein Halls

Some (but not all) of the Code-compliance problems Cornell is experiencing with their Rand Hall Fine Arts Library proposal result from the large floor area of the combined Rand-Milstein-Sibley Hall building. This combined area far exceeds the allowable area, even if all the buildings were of Type IIB (non-fireproofed steel) construction, like Rand Hall and Milstein Hall. I’ve outlined some of the false statements made by Cornell and its Code consultant in order to get Code variances for this project. But it turns out to be relatively easy to build a 3-hr fire wall between Rand and Milstein Hall, which would allow Rand Hall to be considered as a separate building with its own construction type (IIB) and a compliant floor area. Cornell considered a bizarre and difficult-to-build 2-hr fire wall in its schematic design proposal, which would have been noncompliant in any case since a 3-hr fire wall is needed, but this fire wall disappeared in the design development phase, replaced by a noncompliant 2-hr fire barrier. In order to use this noncompliant fire barrier, a Code variance was needed. It’s actually much easier to build a 3-hr double fire wall, as shown schematically below, since Rand and Milstein Halls are already structurally independent, and each half of the double fire wall only needs to have a 2-hr fire rating. Links to all my blog posts and articles on the Fine Arts Library proposal can be found here.

Schematic section showing a 3-hr double fire wall, based on Section 1, Sheet A5-12, Milstein Hall working drawings. No structural modifications to either building are needed.

Hearing Board to revisit Cornell’s variance request for the Fine Arts Library

The New York State DCEA Syracuse Regional Board of Review will determine whether or not to reopen Petition No. 2016-0269, Cornell’s request for a third Code variance for their Fine Arts Library proposal in Rand Hall, at their monthly meeting on June 15, 2017. I sent them a summary of false statements made by Cornell and its Code consultant in their application (petition) for the variance. You can check it out here. Links to all my blog posts and articles on the Fine Arts Library can be found here.

[Update: June 20, 2017] I was just informed that the Hearing Board has declined to reopen Petition No, 2016-0269.

These four hypothetical construction scenarios demonstrate that Cornell’s implicit claim that the wood frame construction type of Sibley Hall (VB) is to blame for the Rand Hall library’s non-compliant status is completely false.

Update on Milstein Hall’s green roof

[Updated below] Milstein Hall, Cornell’s architecture building designed by Rem Koolhaas and OMA, has been experiencing problems with its green (vegetated) roof as far back as 2011, when leaks began to appear both at skylights and at the intersection with the brick wall of adjacent Rand Hall (shown in this video). Just about two years ago, in April 2015, an extensive roof repair effort was undertaken, requiring the removal of vegetation and soil medium, as well as  rigid insulation panels, in order to examine and repair the roof membrane. For some reason, unknown to me, the green roof was never reassembled, and piles of vegetated soil medium, removed to access the membrane, remain piled up around the edges of the roof along with panels of rigid insulation.

Milstein Hall’s green roof, May, 2017, with insulation panels along with piles of vegetated soil medium left unfinished for the last two years (photo by Jonathan Ochshorn 5/24/17)

Aside from aesthetic considerations, leaving the rigid insulation boards exposed to the sun, especially with the printed side up, will cause permanent damage to the boards. Here’s some guidance from the manufacturer’s product data sheet (pdf) for their Owens Corning FOAMULAR® 404, 604, 404 RB and 604 RB extruded polystyrene (XPS) rigid foam insulation:

XPS Insulation can  be exposed to the exterior during normal construction cycles. During that time some fading of color may begin due to UV exposure, and, if exposed for extended periods of time, some degradation or “dusting” of the polystyrene surface may begin. It is best if the product is covered within 60 days to minimize degradation. Once covered, the deterioration stops, and damage is limited to the thin top surface layers of cells. Cells below are generally unharmed and still useful insulation.

FOAMULAR Extruded Polystyrene (XPS) Insulation is a thermoplastic material with a maximum service temperature of 165°F. In horizontal applications, FOAMULAR XPS Insulation may experience greater solar exposure than in vertical applications and it may be damaged by heat buildup. Simple precautions during construction can minimize the potential for heat related damage. Install only as much FOAMULAR XPS Insulation as can be covered in the same day. For horizontal applications always turn the print side down so the black print does not show to the sun which may, at times, act as a solar collector and raise the temperature of the foam surface under the print.

Some background material can be found in Figure 12 of my Critique of Milstein Hall (Water and Thermal Control).

[Updated July 25, 2017] The green roof has not stopped leaking, even after two years.